ABB IRB5400-03 rail
Robot details
This is a painting robot which has been found to have a clean – wall rail, reliable, fast and efficient. The IRB5400-03 rail is a rail version of the 5400 series painting robots with a larger working range compared to the IRB 5400. The robot is made flexible due to its unique hollow wrist making it suitable for applying high quality “class A” finishes to automotive bodies and large parts. In addition, this robot’s wrist design minimizes any contamination and at the same time allows straight via hose path and makes the paint hose last longer.
The machine is also fitted with ABB’s superior control technology, which helps in providing uniform film build, world-class appearance and high throughput. This means that the robot can provide for slim spray cubicle widths, less air handling and low energy necessities. Its rails make it fit for either new facilities and for retro-fits into existing spraying booth structures, plus, allowing for effortless combination into the spraying booth wall structure. The robot’s rail lengths can be supplied from range 1.5 meters and extend to 12 meters or longer depending on application.
The quality ABB’s Clean-Wall railing structure comprises of the ABB’s special integrated processing parts. This system allows closed circular regulation at a fast rate and control for paint and air flowing modifications. As a result, this reduces over spraying occurrences, obtains an even film build, increasing the quality of the finish saving paint and solvents. Therefore, the robot enables high excellence work as its end product while minimizing costs and being environment friendly.
The robot is also made up of good commanding application apparatus from the ABB’s powerful software package for computer aided painting, including the Shop Floor Editor which allows for trouble-free controlling and tuning without interfering with production. This also includes dependable messaging software making it effortless to adjust to any painting requirement.
For high levels of operational reliability and reduced servicing costs, the robot has been fitted with worldwide Controller Platform, the S4P+ Controller.
Robot applications
MACHINE INTERFACES
Digital inputs/outputs | 512/512 | |
Analog inputs/outputs | 16/12 | |
Remote I/O | Interbus-S 64/64 Allen Bradley RIO 128/128 Profibus DP 128/128 CC Link 128/128 |
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Serial Channels | RS-232, RS-422, RS-485 | |
Network | Ethernet NFS/FTP RAP Robot Application protocol Factory Ware interface High speed IPS link Real Time Data Logger DDE Server |
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Diskette drive | 3.5" MS-DOS format | |
BASEWARE | ||
BaseWare OS | Robot Operating System, multitasking | |
SPECIFICATIONS | ||
Handling capacity | 15 kg | |
Number of axes | 7 | |
Axis movements: | ||
Axis | Working range | Max. speed |
Rotation | 300° | 137°/s |
Vertical arm | 160° | 137°/s |
Horizontal arm | 150° | 137°/s |
Inner wrist | Unlimited | 440°/s |
Wrist bend | Unlimited | 430°/s |
Outer wrist | 920° | 600°/s |
Pose accuracy | 0.15 mm (Repeatability) | |
Path accuracy | Ø 6 mm (+/- 3 mm) | |
Rail system | Length 2m, 3m, 3.5m, 4m, 4.5m, … | |
Pose accuracy | 0.1 mm (Repeatability) | |
Velocity | 1.5 m/s |