In 2015, worldwide robot sales increased by more than 15% compared to 2014. The Robotic Industries Association revealed that 2015 set new records, with 14 percent increase in units and 11 percent in dollars over 2014.
These statistics bear witness to how robots have changed the face of technological industries.
With automation, many companies have improved their processes and saved time and money; however, what often gets overlooked is that automation reduces wastage and improves profitability.
Lean manufacturing is a systematic method that facilitates companies in using resources efficiently and reducing waste. Here’s how automation helps companies in enhancing lean manufacturing:
Reduced Operating & Capital Costs
Robots’ operation is cheaper compared to humans. Automated operations require low heating requirements; thus energy savings are huge. Companies can save up to 20 percent by turning off unnecessary lighting in automated areas. In addition to this, ROI from using robots is quicker as compared to manual operations. They reduce the amount of inventory and work in the manufacturing process.
Improved Consistency & Product Quality
Robots are accurate and possess a high degree of repeatability. The risks of errors caused by human factors such as tiredness, distraction or the effects of repetitive or tedious tasks do not affect robots. This results in improved product quality.
Increased Output Rates
Robots can be left running for long shifts, overnight and for weekends with little supervision. With this, a true 24 hour production runs which increases the output rate. Companies can introduce new products faster into the production process. Additionally, programming of new products can be managed offline, without disrupting the existing process.
Enhanced Manufacturing Flexibility
With robots, you can easily switch from one process to another. In the same manner, companies can accommodate variations in product and process which results in maximum ROI. Development in vision systems for robots has resulted in a huge increase in the flexibility of robot usage.
Less Material Waste
Robots possess the capability to perform routine functions to fine tolerances reducing rejects and scrap wastage. Companies experience improved accuracy from using robots that helps them in producing finished goods with accuracy and perfect quality standards.
Looking to improve your lean process with the help of robots? Used Robots Trade can help. We offer used and refurbished robots in top-notch condition at affordable rates. In addition to this, we also offer spare parts for robots from manufacturers like ABB, Manuc, Motoman, etc.