KUKA KR120 R3500-2 P (SHELF)
Robot details
The KUKA KR 120 R3500‑2 P is a 6‑axis industrial palletizing robot designed for high‑throughput palletizing and depalletizing applications where long reach, high payload capacity, and excellent stability are required.
With a payload capacity of 120 kg and an extended reach of 3,500 mm, the KR 120 R3500‑2 P is ideal for end‑of‑line palletizing of boxes, bags, trays, and industrial packages across multiple pallet positions and wide conveyor layouts.
The P (Palletizing) kinematic structure is optimized for fast vertical motion, high stiffness, and repeatable stacking patterns, ensuring reliable operation during continuous palletizing cycles.
The robot is powered by the KUKA KR C5 controller, providing high‑performance motion control, modern connectivity, and a robust control architecture for advanced palletizing systems.
Palletizing Motion Concept and Performance
The KUKA KR 120 R3500‑2 P is engineered for efficient, stable, and repeatable palletizing operations.
Key performance characteristics include:
- ✅ 4‑axis palletizing kinematics optimized for vertical stacking
- Smooth and stable up‑and‑down motion
- High repeatability for accurate pallet patterns
- Reduced mechanical complexity compared to 6‑axis robots
- Excellent coverage of very large palletizing areas
The long reach allows the robot to serve multiple pallets and conveyor lines without additional linear axes.
Controller & Software – KUKA KR C5
The KUKA KR C5 controller is KUKA’s latest‑generation industrial robot controller, designed to support high‑performance palletizing and material handling applications.
Controller Highlights:
- Compact and modular controller architecture
- High‑precision motion control for palletizing cycles
- Compatibility with palletizing software solutions
- Industry 4.0 connectivity and diagnostics
- Support for peripheral devices and safety systems
The KR C5 ensures fast commissioning, precise control, and long‑term reliability in high‑throughput palletizing environments.
Robot applications
| Parameter | Specification |
|---|---|
| Robot type | Industrial palletizing robot (P version) |
| Axes | 6 |
| Payload | 120 kg |
| Maximum reach | 3,500 mm |
| Application class | Palletizing / depalletizing |
| Mounting options | Floor |
| Kinematic structure | Palletizing‑optimized (P) |
| Design | Reinforced, high‑stiffness industrial structure |
Accuracy & Motion Control
| Parameter | Specification |
|---|---|
| Motion control | High‑precision palletizing motion |
| Repeatability | High, suitable for palletizing accuracy |
| Path behavior | Smooth, stable, repeatable |
| Vertical motion | Optimized for stacking operations |
| Duty cycle | Continuous industrial operation |
Speed & Dynamic Performance
Motion dynamics are optimized for palletizing stability and throughput rather than complex multi‑axis paths.
| Feature | Description |
|---|---|
| Axis motors | High‑torque industrial servo motors |
| Axis speed | Optimized for palletizing cycles |
| Acceleration | Balanced for load stability |
| Trajectory control | Vertical and rotational palletizing paths |
| Load handling | Optimized for medium‑to‑heavy products |
Controller & System
| Parameter | Specification |
|---|---|
| Controller | KUKA KR C5 |
| Control software | KUKA System Software (KSS) |
| Palletizing software | Supported |
| Fieldbus integration | Supported |
| Safety functions | Integrated industrial safety |
Typical Applications
- End‑of‑line palletizing
- Depalletizing operations
- Packaging and logistics
- Food & beverage palletizing
- Building materials handling
- Industrial goods palletizing
Key Benefits
- High payload capacity (120 kg)
- Very long reach (3,500 mm) for wide pallet layouts
- ✅ True palletizing kinematics (6 axes)
- Stable and precise stacking motion
- Optimized P configuration
- Advanced KR C5 controller architecture
- Proven KUKA palletizing reliability
