KUKA KR240 R3400-2
Robot details
The KUKA KR 240 R3400‑2 is a 6‑axis ultra‑long‑reach, heavy‑payload industrial robot designed for very large workspaces, high load handling, and maximum mechanical stability in demanding industrial automation environments.
With a payload capacity of 240 kg and an extended reach of 3,400 mm, the KR 240 R3400‑2 is ideally suited for automotive body‑in‑white (BIW) handling, large structural assemblies, heavy material handling, palletizing, and manipulation of oversized components. Its reinforced mechanical structure ensures high positioning accuracy, repeatability, and long‑term stability, even when operating at extreme reach.
The robot is powered by the KUKA KR C5 controller, KUKA’s latest‑generation control platform, delivering high‑performance motion control, advanced connectivity, and compact system architecture for modern, digitally integrated heavy‑duty automation systems.
Motion Concept and Performance
The KUKA KR 240 R3400‑2 is optimized for controlled, stable, and repeatable motion under heavy payloads, prioritizing rigidity and process reliability over aggressive acceleration.
Key motion characteristics include:
- Very high structural stiffness for heavy payload applications
- Stable point‑to‑point and continuous path motion
- High repeatability at ultra‑long reach
- Minimal vibration and mechanical deflection
- Reliable performance in continuous heavy‑duty duty cycles
The 3,400 mm reach enables efficient coverage of extremely large work areas without additional linear axes, simplifying cell design and increasing productivity.
Controller & Software – KUKA KR C5
The KUKA KR C5 controller is KUKA’s most advanced industrial robot controller, designed for high‑performance, flexible, and digitally connected automation systems, including ultra‑long‑reach and heavy‑payload applications.
Controller Highlights:
- Compact and modular controller architecture
- High‑precision motion and path control
- Improved connectivity and Industry 4.0 readiness
- Support for external axes and complex automation cells
- Advanced diagnostics and integrated safety functions
The KR C5 ensures precise robot control, high system availability, and long‑term operational reliability, even in large‑scale and heavy‑duty automation scenarios.
Robot applications
| Parameter | Specification |
|---|---|
| Robot type | Industrial articulated robot |
| Axes | 6 |
| Payload | 240 kg |
| Maximum reach | 3,400 mm |
| Application class | Heavy‑duty / ultra‑long‑reach industrial automation |
| Mounting options | Floor |
| Design | Reinforced, high‑rigidity, industrial‑grade |
Accuracy & Motion Control
| Parameter | Specification |
|---|---|
| Motion control | High‑precision position control |
| Repeatability | High, suitable for heavy‑payload tasks |
| Path accuracy | Optimized for industrial motion |
| Motion behavior | Stable, controlled, repeatable |
| Duty cycle | Continuous heavy‑duty operation |
Motor Speed & Dynamic Performance
Motor dynamics are optimized for stability and safe handling of heavy loads rather than maximum acceleration.
| Feature | Description |
|---|---|
| Axis motors | High‑torque industrial servo motors |
| Axis speed | Optimized for long‑reach stability |
| Acceleration | Balanced for control and productivity |
| Trajectory control | Stable point‑to‑point and continuous paths |
| Load handling | Optimized for very heavy tools and components |
| Dynamic behavior | Minimal deflection at full payload |
Controller & System
| Parameter | Specification |
|---|---|
| Controller | KUKA KR C5 |
| Control software | KUKA System Software (KSS) |
| External axes support | Yes |
| Fieldbus integration | Supported |
| Safety functions | Integrated industrial safety |
Typical Applications
- Automotive body‑in‑white (BIW) handling
- Large structural component manipulation
- Heavy material handling
- Machine loading and unloading
- Palletizing and depalletizing of heavy goods
- Large‑scale industrial automation cells
Key Benefits
- Very high payload capacity (240 kg)
- Ultra‑long reach (3,400 mm)
- Stable and precise motion under heavy load
- Robust mechanical design for extreme workspaces
- Advanced KR C5 controller architecture
- Proven KUKA heavy‑duty reliability
