KUKA KR480 R3400-2
Robot details
The KUKA KR 480 R3400‑2 is a 6‑axis ultra‑heavy‑payload industrial robot designed for extreme load handling, very long reach, and maximum structural rigidity in large‑scale industrial automation environments.
With an exceptional payload capacity of 480 kg and an extended reach of 3,400 mm, the KR 480 R3400‑2 is ideally suited for automotive body‑in‑white (BIW) handling, manipulation of large structural assemblies, palletizing, heavy material handling, and processing of oversized components. Its reinforced mechanical structure ensures high positioning accuracy, repeatability, and long‑term stability, even when operating at full payload and extreme reach.
The robot is powered by the KUKA KR C5 controller, KUKA’s latest‑generation control platform, delivering high‑performance motion control, advanced connectivity, and compact system architecture for modern, digitally integrated ultra‑heavy‑duty automation systems.
Motion Concept and Performance
The KUKA KR 480 R3400‑2 is optimized for controlled, stable, and repeatable motion under extreme payloads, prioritizing rigidity, safety, and process reliability over aggressive acceleration.
Key motion characteristics include:
- Ultra‑high structural stiffness for very heavy payloads
- Stable point‑to‑point and continuous path motion
- High repeatability at ultra‑long reach
- Minimal vibration and mechanical deflection
- Reliable performance in continuous ultra‑heavy‑duty duty cycles
The 3,400 mm reach allows efficient coverage of extremely large workspaces without the need for additional linear axes, simplifying cell design and improving productivity.
Controller & Software – KUKA KR C5
The KUKA KR C5 controller is KUKA’s most advanced industrial robot controller, designed for high‑performance, flexible, and digitally connected automation systems, including ultra‑long‑reach and ultra‑heavy‑payload applications.
Controller Highlights:
- Compact and modular controller architecture
- High‑precision motion and path control
- Improved connectivity and Industry 4.0 readiness
- Support for external axes and complex automation cells
- Advanced diagnostics and integrated safety functions
The KR C5 ensures precise robot control, high system availability, and long‑term operational reliability, even in extreme load and large‑scale automation scenarios.
Robot applications
- Press tending
- Loading and unloading of parts
- Machining
- Handling of parts
- Palletising
- Measurement
- Milling
| Parameter | Specification |
|---|---|
| Robot type | Industrial articulated robot |
| Axes | 6 |
| Payload | 480 kg |
| Maximum reach | 3,400 mm |
| Application class | Ultra‑heavy‑duty / ultra‑long‑reach industrial automation |
| Mounting options | Floor |
| Design | Reinforced, ultra‑high‑rigidity, industrial‑grade |
Accuracy & Motion Control
| Parameter | Specification |
|---|---|
| Motion control | High‑precision position control |
| Repeatability | High, suitable for ultra‑heavy payload tasks |
| Path accuracy | Optimized for industrial motion |
| Motion behavior | Stable, controlled, repeatable |
| Duty cycle | Continuous ultra‑heavy‑duty operation |
Motor Speed & Dynamic Performance
Motor dynamics are optimized for stability and safe handling of extreme loads rather than maximum acceleration.
| Feature | Description |
|---|---|
| Axis motors | Ultra‑high‑torque industrial servo motors |
| Axis speed | Optimized for ultra‑long‑reach stability |
| Acceleration | Balanced for control and safety |
| Trajectory control | Stable point‑to‑point and continuous paths |
| Load handling | Optimized for very heavy tools and components |
| Dynamic behavior | Minimal deflection at full payload |
Controller & System
| Parameter | Specification |
|---|---|
| Controller | KUKA KR C5 |
| Control software | KUKA System Software (KSS) |
| External axes support | Yes |
| Fieldbus integration | Supported |
| Safety functions | Integrated industrial safety |
Typical Applications
- Automotive body‑in‑white (BIW) handling
- Large structural component manipulation
- Ultra‑heavy material handling
- Machine loading and unloading
- Palletizing and depalletizing of very heavy goods
- Large‑scale industrial automation cells
Key Benefits
- Very high payload capacity (480 kg)
- Ultra‑long reach (3,400 mm)
- Stable and precise motion under extreme load
- Robust mechanical design for very large workspaces
- Advanced KR C5 controller architecture
- Proven KUKA ultra‑heavy‑duty reliability
