KUKA KR800 R2800-2

Robot details

The KUKA KR 800 R2800‑2 is a 6‑axis ultra‑heavy‑payload industrial robot engineered for extreme load handling, maximum structural rigidity, and reliable performance in the most demanding industrial automation environments.

With an exceptional payload capacity of 800 kg and a reach of 2,800 mm, the KR 800 R2800‑2 is designed for handling extremely heavy and oversized components, including large automotive assemblies, frames, molds, dies, castings, and structural parts. Its reinforced mechanical structure ensures outstanding stability, positioning accuracy, and repeatability, even under full payload and continuous heavy‑duty operation.

The robot is powered by the KUKA KR C5 controller, KUKA’s latest‑generation control platform, delivering high‑performance motion control, advanced connectivity, and compact system architecture for modern, digitally integrated ultra‑heavy‑duty automation systems.

Motion Concept and Performance

The KUKA KR 800 R2800‑2 is optimized for controlled, stable, and repeatable motion under extreme payloads, prioritizing rigidity, safety, and long‑term process reliability over aggressive acceleration.

Key motion characteristics include:

Ultra‑high structural stiffness for extreme payloads
Stable point‑to‑point and continuous path motion
High repeatability at maximum load
Minimal vibration and mechanical deflection
Reliable performance in continuous ultra‑heavy‑duty duty cycles

The 2,800 mm reach allows efficient handling of massive components while maintaining predictable and safe motion behavior.

Controller & Software – KUKA KR C5

The KUKA KR C5 controller is KUKA’s most advanced industrial robot controller, designed for high‑performance, flexible, and digitally connected automation systems, including ultra‑heavy‑payload applications.

Controller Highlights:

Compact and modular controller architecture
High‑precision motion and path control
Improved connectivity and Industry 4.0 readiness
Support for external axes and complex automation cells
Advanced diagnostics and integrated safety functions

The KR C5 ensures precise robot control, high system availability, and long‑term operational reliability, even in extreme load and large‑scale automation scenarios.

Robot applications

Parameter	Specification
Robot type	Industrial articulated robot
Axes	6
Payload	800 kg
Maximum reach	2,800 mm
Application class	Ultra‑heavy‑duty industrial automation
Mounting options	Floor
Design	Reinforced, ultra‑high‑rigidity, industrial‑grade

Accuracy & Motion Control

Parameter	Specification
Motion control	High‑precision position control
Repeatability	High, suitable for ultra‑heavy payload tasks
Path accuracy	Optimized for industrial motion
Motion behavior	Stable, controlled, repeatable
Duty cycle	Continuous ultra‑heavy‑duty operation

Motor Speed & Dynamic Performance

Motor dynamics are optimized for stability and safe handling of extreme loads rather than aggressive acceleration.

Feature	Description
Axis motors	Ultra‑high‑torque industrial servo motors
Axis speed	Optimized for extreme‑load stability
Acceleration	Balanced for control and safety
Trajectory control	Stable point‑to‑point and continuous paths
Load handling	Optimized for very heavy tools and components
Dynamic behavior	Minimal deflection at full payload

Controller & System

Parameter	Specification
Controller	KUKA KR C5
Control software	KUKA System Software (KSS)
External axes support	Yes
Fieldbus integration	Supported
Safety functions	Integrated industrial safety

Typical Applications

Ultra‑heavy material handling
Automotive body and frame handling
Foundry and forging operations
Handling of molds, dies, and large castings
Machine loading and unloading
Large‑scale industrial automation cells

Key Benefits

Extremely high payload capacity (800 kg)
Stable and precise motion under extreme load
Robust mechanical design for harsh environments
Advanced KR C5 controller architecture
Proven KUKA ultra‑heavy‑duty reliability

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