KUKA KR180 R2900-2

Robot details

The KUKA KR 180 R2900‑2 is a 6‑axis heavy‑payload industrial robot designed for large workspaces, high load handling, and reliable industrial performance in demanding automation environments.

With a payload capacity of 180 kg and an extended reach of 2,900 mm, the KR 180 R2900‑2 is ideal for material handling, machine loading and unloading, palletizing, automotive body handling, and manipulation of large structural components. Its reinforced mechanical structure ensures high positioning accuracy, repeatability, and stability, even when operating at extended reach and near maximum payload.

The robot is powered by the KUKA KR C5 controller, KUKA’s latest‑generation control platform, providing high‑performance motion control, advanced connectivity, and compact system architecture for modern, digitally integrated heavy‑duty automation systems.

Motion Concept and Performance

The KUKA KR 180 R2900‑2 is optimized for stable, controlled, and repeatable motion under heavy loads, prioritizing rigidity and process reliability over aggressive acceleration.

Key motion characteristics include:

• High structural rigidity for heavy payload applications
• Stable point‑to‑point and continuous path motion
• High repeatability at extended reach
• Reduced vibration and mechanical deflection
• Reliable performance in continuous industrial duty cycles

The 2,900 mm reach allows efficient handling of oversized components and coverage of very large work areas without the need for additional linear axes.

Controller & Software – KUKA KR C5

The KUKA KR C5 controller is KUKA’s most advanced industrial robot controller, designed for high‑performance, flexible, and digitally connected automation systems, including heavy and ultra‑heavy payload applications.

Controller Highlights:

• Compact and modular controller architecture
• High‑precision motion and path control
• Improved connectivity and Industry 4.0 readiness
• Support for external axes and complex automation cells
• Advanced diagnostics and integrated safety functions

The KR C5 ensures precise robot control, high system availability, and long‑term operational reliability, even in demanding heavy‑load conditions.

Robot applications

• Press tending
• Loading and unloading of parts
• Machining
• Handling of parts
• Palletising
• Measurement
• Assembly of parts

Typical Applications

• Heavy material handling
• Machine loading and unloading
• Palletizing and depalletizing
• Automotive body and BIW handling
• Large structural component manipulation
• Heavy‑duty automation cells

Key Benefits

• High payload capacity (180 kg)
• Extra‑long reach for very large workspaces
• Stable and precise motion under heavy load
• Advanced KR C5 controller architecture
• Proven KUKA heavy‑duty reliability