KUKA KR240 R2900-2
Robot details
The KUKA KR 240 R2900‑2 is a 6‑axis ultra‑heavy‑payload industrial robot designed for very large workspaces, high payload handling, and maximum mechanical stability in demanding industrial automation environments.
With a payload capacity of 240 kg and an extended reach of 2,900 mm, the KR 240 R2900‑2 is ideal for heavy material handling, machine loading and unloading, palletizing, foundry applications, and manipulation of large structural components. Its reinforced mechanical structure ensures excellent positioning accuracy, repeatability, and stability, even when operating close to maximum payload and reach.
The robot is powered by the KUKA KR C5 controller, KUKA’s latest‑generation control platform, providing high‑performance motion control, advanced connectivity, and compact system architecture for modern, digitally integrated heavy‑duty automation systems.
Motion Concept and Performance
The KUKA KR 240 R2900‑2 is optimized for controlled, stable, and repeatable motion under very high loads, prioritizing rigidity and reliability over aggressive acceleration.
Key motion characteristics include:
- Extremely high structural stiffness for heavy payloads
- Stable point‑to‑point and continuous path motion
- High repeatability at full load
- Minimal vibration and mechanical deflection
- Reliable performance in continuous heavy‑duty duty cycles
The 2,900 mm reach allows efficient handling of oversized components and coverage of very large work areas without the need for additional linear axes.
Controller & Software – KUKA KR C5
The KUKA KR C5 controller is KUKA’s most advanced industrial robot controller, designed for high‑performance, flexible, and digitally connected automation systems, including ultra‑heavy‑payload applications.
Controller Highlights:
- Compact and modular controller architecture
- High‑precision motion and path control
- Improved connectivity and Industry 4.0 readiness
- Support for external axes and complex automation cells
- Advanced diagnostics and integrated safety functions
The KR C5 ensures precise robot control, high system availability, and long‑term operational reliability, even in extreme load conditions.
Robot applications
- Press tending
- Loading and unloading of parts
- Machining
- Handling of parts
- Palletising
- Measurement
- Laser cutting
- Glueing - Adhesive bonding
- Assembly of parts
| Parameter | Specification |
|---|---|
| Robot type | Industrial articulated robot |
| Axes | 6 |
| Payload | 240 kg |
| Maximum reach | 2,900 mm |
| Application class | Ultra‑heavy‑duty industrial automation |
| Mounting options | Floor |
| Design |
Reinforced, ultra‑high‑rigidity, industrial‑grade |
| Parameter | Specification |
|---|---|
| Controller | KUKA KR C5 |
| Control software | KUKA System Software (KSS) |
| External axes support | Yes |
| Fieldbus integration | Supported |
| Safety functions | Integrated industrial safety |
Typical Applications
- Ultra‑heavy material handling
- Machine loading and unloading
- Palletizing and depalletizing of heavy goods
- Foundry and forging operations
- Automotive body and large structure handling
- Large industrial automation cells
Key Benefits
- Very high payload capacity (240 kg)
- Extra‑long reach for oversized components
- Exceptional stability and precision under load
- Advanced KR C5 controller architecture
- Proven KUKA ultra‑heavy‑duty reliability
