KUKA KR240 R3200-2 PA
Robot details
The KUKA KR 240 R3200‑2 PA is a 5‑axis industrial palletizing robot specifically designed for heavy‑duty palletizing and depalletizing applications, where high payload capacity, long reach, and maximum stability are required.
With a payload capacity of 240 kg and an extended reach of 3,200 mm, the KR 240 R3200‑2 PA is ideal for palletizing large, heavy products such as bags, boxes, crates, drums, and industrial loads across multiple pallet positions and wide end‑of‑line layouts.
The PA (Palletizing Application) kinematic structure is optimized for fast vertical motion, high stiffness, and repeatable stacking patterns, ensuring reliable performance even during continuous heavy‑load palletizing cycles.
The robot is powered by the KUKA KR C5 controller, providing high‑performance motion control, modern connectivity, and robust system architecture for advanced palletizing cells.
Palletizing Motion Concept and Performance
The KUKA KR 240 R3200‑2 PA is engineered for maximum throughput and reliability in heavy‑payload palletizing operations.
Key performance characteristics include:
- 4‑axis palletizing kinematics optimized for vertical stacking
- Smooth and stable up‑and‑down motion under heavy loads
- High repeatability for precise pallet patterns
- Reduced mechanical complexity compared to 6‑axis robots
- Excellent coverage of large palletizing areas
The long reach allows the robot to serve multiple pallets, conveyors, or stacking stations without additional linear axes.
Controller & Software – KUKA KR C5
The KUKA KR C5 controller is KUKA’s latest‑generation industrial robot controller, designed to support high‑performance palletizing and heavy‑duty material handling applications.
Controller Highlights:
- Compact and modular controller architecture
- High‑precision motion control for palletizing cycles
- Compatibility with palletizing software solutions
- Industry 4.0 connectivity and diagnostics
- Support for peripheral devices and safety systems
The KR C5 ensures fast commissioning, precise motion control, and long‑term reliability in high‑throughput palletizing environments.
Robot applications
| Parameter | Specification |
|---|---|
| Robot type | Industrial palletizing robot (PA version) |
| Axes | 4 |
| Payload | 240 kg |
| Maximum reach | 3,200 mm |
| Application class | Heavy‑duty palletizing / depalletizing |
| Mounting options | Floor |
| Kinematic structure | Palletizing‑optimized (PA) |
| Design | Reinforced, high‑stiffness industrial structure |
Accuracy & Motion Control
| Parameter | Specification |
|---|---|
| Motion control | High‑precision palletizing motion |
| Repeatability | High, suitable for heavy palletizing |
| Path behavior | Smooth, stable, repeatable |
| Vertical motion | Optimized for stacking operations |
| Duty cycle | Continuous industrial operation |
Speed & Dynamic Performance
Motion dynamics are optimized for stability and heavy‑load palletizing rather than complex multi‑axis paths.
| Feature | Description |
|---|---|
| Axis motors | High‑torque industrial servo motors |
| Axis speed | Optimized for heavy palletizing cycles |
| Acceleration | Balanced for load stability |
| Trajectory control | Vertical and rotational palletizing paths |
| Load handling | Optimized for large and heavy products |
Controller & System
| Parameter | Specification |
|---|---|
| Controller | KUKA KR C5 |
| Control software | KUKA System Software (KSS) |
| Palletizing software | Supported |
| Fieldbus integration | Supported |
| Safety functions | Integrated industrial safety |
Typical Applications
- Heavy‑load palletizing
- Depalletizing of large products
- End‑of‑line automation
- Packaging and logistics
- Building materials palletizing
- Food, beverage, and industrial goods
Key Benefits
- Very high payload capacity (240 kg)
- Long reach (3,200 mm) for multi‑pallet layouts
- True palletizing kinematics (5 axes)
- Stable and precise stacking motion
- Optimized PA configuration for heavy loads
- Advanced KR C5 controller architecture
- Proven KUKA palletizing reliability
