MOTOMAN YASKAWA SP165-105

Robot details

The YASKAWA MOTOMAN SP165-105 is a high-performance 6-axis spot welding and material handling robot specifically engineered for applications requiring both extended reach and exceptional positioning accuracy. Designed to combine the flexibility of a compact robot with the working range of a much larger system, the SP165-105 is an ideal solution for automotive manufacturing, Body-in-White (BIW) production, spot welding automation, and handling operations involving large workpieces. 

With a payload capacity of 105 kg and an impressive 3,058 mm horizontal reach, the SP165-105 offers one of the largest working envelopes within the SP Series. The extended arm design often eliminates the need for additional linear tracks, reducing system complexity and lowering installation costs while maintaining excellent accessibility across large production areas. 

The robot is powered by the advanced YRC1000 controller, delivering high-speed motion control, accurate trajectory management, advanced diagnostics, and seamless integration into modern Industry 4.0 production environments. Combined with Yaskawa's Sigma-7 servo drive technology, the SP165-105 achieves outstanding dynamic performance, reduced cycle times, and excellent energy efficiency. 

Its slim-profile design minimizes interference and enables installation in high-density robotic workcells. Integrated cable and media routing inside the robot arm improve reliability, reduce cable wear, and simplify maintenance procedures. The stable wrist structure supports servo-controlled welding guns and allows fast positioning movements commonly required in spot welding operations. 

Thanks to its long reach, high repeatability, and optimized motion performance, the SP165-105 is widely used for spot welding, handling operations, automotive body assembly, and automated manufacturing systems requiring extensive workspace coverage.

Robot applications


Parameter Value
Robot Type 6-Axis Spot Welding & Handling Robot
Controller YRC1000
Number of Axes 6
Payload Capacity 105 kg
Horizontal Reach 3,058 mm
Vertical Reach 4,105 mm
Repeatability ±0.05 mm
Robot Weight 1,090 kg
Power Consumption 5.0 kVA
Protection Rating IP54 Body, IP67 Wrist
Mounting Type Floor Mounted

 


Motor Axis Speeds

Axis Maximum Speed
S Axis 125 °/s
L Axis 113 °/s
U Axis 125 °/s
R Axis 182 °/s
B Axis 175 °/s
T Axis 265 °/s

 


Key Features

Extended Reach Technology

  • 3,058 mm working range
  • Reduced need for linear tracks
  • Increased workspace coverage
  • Improved accessibility for large components
  • Lower system integration costs 

Spot Welding & Handling Versatility

  • Suitable for spot welding guns
  • Compatible with servo-controlled welding systems
  • Robot-assisted gun balancing
  • Material handling capability
  • Multi-purpose manufacturing applications 

Advanced Mechanical Design

  • Slim robot profile
  • Compact footprint
  • Integrated cable routing
  • Reduced moving mass
  • High-speed positioning capability 

Main Applications

The SP165-105 is ideal for:

  • Resistance Spot Welding
  • Automotive Body-in-White (BIW)
  • Automotive Body Assembly
  • Vehicle Manufacturing
  • Material Handling
  • Workpiece Handling
  • Servo Welding Gun Applications
  • Robotic Production Cells
  • Flexible Manufacturing Systems
  • Automated Industrial Production Lines

YRC1000 Controller Features

The YRC1000 controller provides:

  • High-speed robot processing
  • Superior path accuracy
  • Ethernet communication
  • Industry 4.0 integration
  • Multi-robot synchronization
  • External axis control
  • Advanced diagnostics
  • Functional safety technology
  • Simplified robot programming

Main Advantages

  • Long 3,058 mm reach
  • High 105 kg payload
  • Excellent repeatability
  • Slim-body design
  • Small footprint
  • Reduced cycle times
  • Integrated cable management
  • High production density capability
  • Advanced Sigma-7 servo technology
  • Energy-efficient operation
  • Optimized for automotive manufacturing
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