MOTOMAN YASKAWA SP165

Robot details

The YASKAWA MOTOMAN SP165 is a high-performance 6-axis spot welding and handling robot engineered to meet the demanding requirements of modern automotive manufacturing and industrial automation. Designed for exceptional welding productivity, precision, and reliability, the SP165 combines a high payload capacity, compact design, and advanced motion performance to optimize production efficiency in high-volume spot welding environments. 

With an impressive 165 kg payload capacity and a generous 2,702 mm working reach, the SP165 is suitable for a wide range of spot welding guns, servo-controlled welding systems, grippers, and end-of-arm tooling. Its robust wrist structure and high allowable moments make it particularly effective for demanding spot welding applications requiring fast and accurate positioning. 

The robot is powered by the advanced YRC1000 controller, providing high-speed processing, superior path accuracy, intelligent motion control, and seamless integration with automated welding systems. Combined with Yaskawa Sigma-7 servo technology, the SP165 delivers outstanding cycle times, excellent energy efficiency, and optimized production performance. 

Its slim profile design eliminates the need for mechanical counterbalances, reducing moving mass and enabling faster acceleration and smoother motion. The integrated spot harness improves wrist flexibility while minimizing cable wear and reducing maintenance requirements. A wide wrist motion range further enhances accessibility and simplifies programming of complex welding paths. 

The SP165 is widely used in automotive body assembly plants, Body-in-White (BIW) production lines, metal fabrication facilities, and automated manufacturing systems where high productivity, repeatability, and weld quality are critical.

Robot applications


Parameter Value
Robot Type 6-Axis Spot Welding & Handling Robot
Controller YRC1000
Number of Axes 6
Payload Capacity 165 kg
Horizontal Reach 2,702 mm
Vertical Reach 3,393 mm
Repeatability ±0.05 mm
Robot Weight 1,020 kg
Power Consumption 5.0 kVA
Mounting Type Floor Mounted

 


Motor Axis Speeds

Axis Maximum Speed
S Axis 125 °/s
L Axis 115 °/s
U Axis 125 °/s
R Axis 182 °/s
B Axis 175 °/s
T Axis 265 °/s

 


Key Features

High-Payload Performance

  • Payload capacity up to 165 kg
  • Suitable for heavy spot welding guns
  • Supports large grippers and tooling
  • Stable wrist design for precise movements 

Advanced Spot Welding Technology

  • Integrated spot harness
  • Servo-controlled welding gun support
  • Robot-assisted gun alignment
  • Reduced downtime and cable wear
  • Optimized welding quality

Compact & High-Speed Design

  • Slim robot structure
  • Small footprint
  • High acceleration capability
  • Reduced air-cut time
  • High-density robot cell installation 

Main Applications

The SP165 is ideal for:

  • Resistance Spot Welding
  • Automotive Body-in-White (BIW)
  • Vehicle Body Assembly
  • Automotive Components Manufacturing
  • Chassis Production
  • Servo Gun Welding Applications
  • Material Handling
  • Industrial Assembly Lines
  • Flexible Manufacturing Systems
  • Automated Production Cells

YRC1000 Controller Features

The YRC1000 controller provides:

  • High-speed robot control
  • Superior path accuracy
  • Ethernet communication
  • Multi-robot synchronization
  • Industry 4.0 readiness
  • External axis integration
  • Advanced diagnostics
  • Functional safety technology
  • Simplified programming environment

Main Advantages

  • High 165 kg payload capacity
  • Long 2,702 mm working reach
  • Excellent repeatability
  • Slim and compact profile
  • Fast cycle times
  • High energy efficiency
  • Servo gun compatibility
  • Reduced maintenance requirements
  • Optimized for automotive production
  • Industry 4.0 ready
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