BENEFITS OF AN INVERTED MOUNTING ROBOT

One of the production lines with the highest demand for automation are assembly lines. Robots for the assembly line are a low-cost investment that meets the client’s needs, optimizing quality and affordability.

Assembly robots generally maintain a continuous pace of work that is faster and more accurate than an operator can perform. They can be easily configured and installed. They are ideal in cleaning applications and tasks that require speed and precision, such as joining pieces that are too small or complex for an operator to do. They also work quickly and accurately without tiring or making mistakes.

This type of automation is widely used in the pharmaceutical and medical industries, where a robotic assembly line offers financial advantages, with the flexibility to handle different products from a single group, and it can even be reconfigured quickly and economically to perform different processes even if the product design or production line changes.

Automation for this type of process requires vision systems that guide the robot to pick up the object at point A and take it to point B, the robot can even rotate and accommodate one piece so that it fits another. Another important factor is the detection of force that allows it to integrate pieces, providing information to the controller of the robot that exerts so much force when joining the pieces, offering shorter cycles and greater profitability for the production line.

Currently, robots for assembly processes can be all kinds of 6-axis articulated robots with the ability to handle large loads. The Scara and Delta robots have a design that allows them to handle high speeds and acceleration capacity, however the Scara is better suited for an intense assembly process, while the Delta is ideal for high-speed picking and placing tasks for lightweight objects.

However, when incorporating an inverted mounting, you must keep in mind that the location may slightly alter the movements of some axes and the load capacity. And in terms of maintenance, when an inverted robotic system is mounted, the entrance of grease is in the opposite direction.

Fanuc is one of the manufacturers whose series of M-1iA and M-2iA robots offers six degrees of freedom, ideal for high-speed inverted mountings.

The IRB 910INV by ABB is another inverted assembly robot that increases the space saving and flexibility of each cell, performing tasks such as picking, placing and assembly, working together with other robots in the same space and at the same time, with high precision from point to point and motion control which further increases its productivity.

The benefits provided by an inverted robotic system are the constant and continuous performance that is achieved through the automation of the assembly line or any other productive line.

Another benefit is space efficiency, since they are mounted on the ceiling, secured in a steel plate, thus the robot will maintain its repeatability regardless of the inertia generated by its movement.

The inverted mounting system is ideal for machine assistance applications because it offers greater reach in hard-to-reach spaces.

Incorporating the inverted robotic system with new technologies is flexible, easy to reprogram and position, increasing the quality and capacity of the production line, while also providing a reliable investment and high performance.

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