In a world where technological innovation is key to staying competitive, ABB has taken a significant step by initiating a strategic collaboration with the Austrian company Engineering Software Steyr (ESS). This alliance aims to develop advanced simulation tools that will transform the operations of automotive paint shops, optimizing processes, predicting failures, and improving decision-making in factories. This article explores how these simulation tools can revolutionize the automation industry and reduce operational costs by up to 30%.
The Role of Simulation Tools
The simulation tools developed by ABB and ESS are designed to accurately replicate automotive painting processes, enabling manufacturers to optimize each stage of the process. These tools use advanced algorithms to simulate the behavior of paint dust and droplets, heat transfer, and fluid flows. By eliminating the need for physical prototypes, these simulations can accelerate startup times by up to one month and significantly reduce operational costs.
Evolution of Robots in the Automotive Industry
The integration of these simulation systems into ABB robots, such as the RobotStudio®, facilitates more specific and productive offline programming and simulation. RobotStudio® is a programming and simulation tool that allows users to program robots in a virtual environment before implementing them in real production. This capability not only increases accuracy and efficiency but also reduces downtime and costs associated with robot setup and adjustment.
Case Study: Implementation in an Automotive Paint Shop
A recent case study highlights the implementation of these simulation tools in an automotive paint shop. By using the ABB RB1000i-S robot, the shop was able to perfect the painting process, achieving a 99% application productivity rate. This improvement not only reduced the use of paint and materials but also lowered CO2 emissions by approximately 17,000 tons annually, equivalent to flying an airplane around the world 19 times.
Impact on the Automation Industry
The collaboration between ABB and ESS is not only transforming automotive paint shops but also setting a new standard in the automation industry. By providing accessible and advanced simulation tools, this alliance is leveling the playing field for companies of all sizes, enabling them to innovate faster and reduce their environmental impact.
The strategic partnership between ABB and Engineering Software Steyr is revolutionizing the automotive industry through the development of advanced simulation tools. These tools not only optimize processes and reduce costs but also improve sustainability and operational efficiency. With examples like the use of the RB1000i-S robot in paint shops, it is clear that collaboration and innovation are essential for success in a constantly changing global market.
For more information on how URT can help your company implement robotic solutions, visit URT here and discover how we can transform your manufacturing process.