In recent times, robotic technology has experienced major advancements in automation practices and artificial intelligence. Every day, we find new solutions for different manufacturing processes; the ease and versatility of which has achieved an extraordinary change in today’s market.
Many of these solutions have been designed for the automotive industry, providing flexibility in different assembly line procedures. One of the solutions alternatives were proposed by the ABB Company, with its FeatherDuster product for painting new vehicles.
Operating Efficiency of the FeatherDuster
ABB’s FeatherDuster system replaces machines and offers greater precision, control, and flexibility. Combined with a standard ABB IRB 6640 robot, advanced rotating arms, and vacuum tools to suck particles from the vehicle surface, it really is in a class of its own.
FeatherDuster is used in automotive lenses to remove dust and dirt particles from the vehicle before painting. Dust particles may deposit on the exterior of the vehicle while they wait to be transferred to the paint production line.
Feather dusting is a necessary step to achieve a high-quality paint finish and to remove accumulated impurities on the vehicle body.
Programming
The FeatherDuster has a simple programming and control system with a user interface tested by ABB. Together with the FlexPendant and IRC5 controller, it performs a cleaning cycle process without any additional devices. The system is a time-efficient, new tool path creator, and configured with an easy one-click reset button thanks to simulating and programmable PC-based systems with ABB RobotStudio software.
FeatherDuster has a duster head with 3D control and precise adjustment to the movement of the conveyor. The rotating broom system cleans the dust and vacuums all contours of the car quickly and more efficiently. The system undeniably offers superior reliability, performance, and product quality.
Space Consumption
The advanced dusting solution occupies very little space adjusting to different terminals.. Its compact design integrates a minimum number of rollers and vacuum requirements. In other words, it consumes less energy, making the painting process flexible and efficient, and contributing to product’s profitability.
Ensures the Safety of Workers
The dusting solution also offers maximum safety to workers. The finishing line process poses a risk of breathing dust particles, which leads to respiratory difficulties and lung diseases. And deploying the FeatherDuster swiftly solves this problem and keeps the workers protected. Maintenance
FeatherDuster is a cleaning system in the automotive paint line that provides easy maintenance, high energy efficiency, low investment cost, flexibility, precision, and reliability.
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