ABB 3D ROBOTIC INSPECTION CELL (3DQI)

ABB has introduced the 3D Quality Inspection System (3DQI) recently, a quality control unit that can detect even the smallest errors with high precision. ABB brings 3D applications and artificial vision together to increase productivity in quality control.

ABB’s new 3D Robot Quality Inspection unit facilitates measurement and reduces time taken by providing fast and accurate tests, accelerating production.. The 3D quality inspection unit also eliminates the need for time-consuming manual inspections, reducing the time required to overcome system failures and errors. Additionally, the solution also reduces costs by minimizing the risk of product errors.

Diving Deeper: How Does the New ABB 3D Robotic Inspection Cell Work

3DQI is specially designed for offline test stations, and its modularity allows for customization or growth according to changing business needs. Using a single 3D white light optical sensor, you can scan millions of 3D points at a time. It can create a detailed digital model of the part that requires inspection, and compare it to the original CAD drawing.

The sensor can be carried by any robot with a processing capacity of more than 20 kg and is compatible with a wide range of robots, rails, and rotary tables. There’s no limit to the size of the parts that can be inspected. The new 3DQI inspection unit is the latest unit launched by ABB that joins the company’s growing portfolio of smart and flexible solutions with FlexArc® and FlexLoader.

Real-Time Data Integration

This new system facilitates an evaluation of data in real-time. Digital records support traceability and the ease of application adaptation to prevent further failures and improve quality and productivity.

Intuitive Interface 

The system is equipped with ABB’s powerful RobotStudio® Sidio Planner Power Pack, tools that provide users with easy solution-handling, thanks to its simple programming and intuitive interface.

Comments on the ABB’s New Integrative Robot Solution

ABB says, “We have developed and tested our 3DQI technology in automotive applications, including automotive supplier Benteler, and the 3DQI solution has been shown to improve product quality, performance and safety, while freeing up skilled labor to implement in other applications.”

Tanja Vainio, the Managing Director of ABB Robotics’ Level One Automatic Business Line, comments, “The ability to accurately measure and control quality is vital to ensuring that products achieve consistency, meet standards and meet client expectations.”

“Our 3DQI cell automates this process, far exceeding the capabilities of traditional inspection in speed, accuracy and repeatability.” This new system provides a flexible, reliable and accurate quality control solution, surpassing human monitoring capacity, which generates a higher quality product according to customer requirements.”

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