In the competitive world of food production, efficiency and quality are imperative. For Brunos, the renowned Swiss producer of condiments and salad dressings, a bottleneck in its production line represented a significant obstacle. The solution to this problem came in the form of advanced robotics, specifically the FANUC M-20iA robot, the implementation of which transformed the production plant and set a new standard for efficiency.
Problem Identification
Brunos was facing delays in its production process due to limitations in equipment capacity and material logistics. The accumulation of delays at certain stages of production not only affected production capacity, but also jeopardised the consistency and quality of its dressings.
Implemented Solutions
Automation with the FANUC M-20iA
The key to unclogging production was the addition of the FANUC M-20iA robot. This industrial robot is renowned for its versatility and precision, making it ideal for a variety of manufacturing applications. With a payload capacity of up to 20 kg and a maximum reach of 1811 mm, the M-20iA is capable of handling complex tasks with great efficiency.
Equipped with 6 axes and a repeatability of ±0.08 mm, the FANUC M-20iA offers exceptional flexibility and accuracy. In addition, its FANUC R-30iB controller incorporates advanced control and programming functions, optimising production line operation.
Workflow Optimisation
The implementation of the M-20iA was not an isolated change. Brunos undertook a complete reorganisation of its plant layout to minimise travel times and improve internal logistics. This restructuring, combined with the new robotic technology, allowed for a perfect synchronisation of the production steps.
Training and Personnel Management
The transition to automated production required intensive staff training. Brunos employees were trained in the handling of the new robot and in optimised working practices, resulting in a smooth integration of the technology with daily operations.
Impact on Production
The adoption of the FANUC M-20iA and complementary strategies resulted in substantial improvements:
– Increased production capacity: Automation accelerated cycle times, allowing Brunos to produce more dressings without the need to expand its plant.
– Reduced costs: Increased operational efficiency and reduced manual errors significantly lowered operating costs.
– Improved product quality: Robot-controlled processes ensured superior consistency in each batch of dressings.
– Improved safety: Automation of repetitive and potentially hazardous tasks reduced risk to workers, allowing them to focus on higher value-added tasks.
An Automated Future
Brunos’ transformation is a clear example of how industrial robotics can solve complex production problems. The FANUC M-20iA not only eliminated the bottleneck, but also positioned Brunos as an innovation leader within the food industry.
Brunos’ experience underlines the importance of adopting advanced technologies and investing in staff training to maximise the benefits of automation. With the M-20iA, Brunos has demonstrated that the future of food production lies in the intelligent integration of technology and optimised processes, opening up new possibilities for efficiency and quality in the industry.
The implementation of the FANUC M-20iA not only solved a critical problem, but also paved the way for a future of leaner, safer and more profitable production for Brunos. This success story highlights the transformative power of robotics in modern manufacturing.
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