The integration of robots in welding systems has improved the efficiency and speed of welding procedures. However, the downtime of a welding system would give your competitors a chance to make millions as you search for the spare parts. Prolonged downtime can also damage the reputation of your industrial facility.
Here’s how you can keep your welding systems in mint condition:
1. Follow Communication Protocols while integrating equipment
It’s important to utilize spare parts that best work together while integrating an industrial robot. Consider the protocols of communication before choosing the equipment for your welding system. If you’re installing a power source with your welding system, make sure it matches the hardware specifications.
Hiring technicians for this purpose can save you from many problems.
2. Train your Employees
If you own a top-notch robot welding hardware but have inexperienced operators, you’re losing out. Hire a welder that’s experienced enough to operate the machinery without compromising its quality. A welder’s experience at manual handling doesn’t guarantee his skills for operating an automated welding system!
Conduct training sessions for your employees. Train them regarding troubleshooting and maintenance of the equipment.
3. Install Monitoring Instruments
Installing monitoring instruments ensure precise welding operation. It allows tracking of individual welds. This helps the operator in identifying potential problems and taking adequate measures for their rectification.
Monitoring allows you to keep your welding records in check and take steps to maximize your production capacity.
4. Maintenance
Cleaning and maintenance of peripheral hardware are essential for optimized welding process. Ensure that your nozzle stations are properly cleaned. Spatter build-up can damage the quality of the weld.
Regular maintenance prevents unscheduled shutdowns.
Ensure that the consumables and robotic torch are in proper condition. Check for any signs of damage and get it fixed before the equipment breaks down.
5. Safety
Ensure the installation of a proper extraction system for fumes. Improve your extraction system if it’s insufficient to deal with the fume production of your current welding system. A minor negligence leads to major incidents, not only risking the health of employees but also imposing severe penalties on the organization.
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