In the dynamic world of the graphic industry, automation is not just a trend but a necessity to stay competitive. The German group Baumann, known for its leadership in manufacturing machinery for this sector, has taken a step further with the launch of its fully automated paper cutting system under the baumannperfecta brand. Thanks to the integration of cutting-edge technologies such as the Motoman GP50 robot and Yaskawa‘s SLIO control system, this solution promises to transform the paper cutting and handling process, ensuring unprecedented performance and greater production efficiency.
Automation comes to paper cutting: precision in every movement
The automated cutting system developed by Baumannperfecta represents a significant advancement for the graphic industry, especially in demanding sectors such as label production, printed packaging, and classic commercial printing. Unlike other systems, this is the first in the world to offer a fully automated matching and cutting solution without human intervention. This modular and scalable technology combines the latest generation BASA evolution jogger with a robot-assisted cutting system, allowing the entire workflow to be executed with unparalleled precision.
The process begins with the precise alignment and aeration of the paper sheets, continuing with the exact cutting that guarantees excellent quality in the final printed products. This is achieved through a robust machine design that ensures smooth operation and perfect results. The key to this system lies in the Motoman GP50 robot, which performs various tasks traditionally carried out by human operators, such as handling, aligning, and transferring paper stacks. Thanks to this automation, the risk of errors is drastically reduced, and production capacity is increased, as the system can operate continuously during three work shifts.
Innovation in control and precision: Yaskawa‘s SLIO
For such a complex system, precise and reliable control is essential. In this case, the Baumann group turned to Yaskawa’s SLIO control technology, which has been perfectly integrated into the cutting system. This high-speed I/O (input/output) and CPU system not only provides the necessary functionality for precise control but also optimizes machine maintenance and commissioning, ensuring an intuitive user experience.
Interoperability is one of the key aspects of this system, as explained by Markus Frick, Baumann’s general manager: “The controller is the heart of our system. It is crucial not only for us as manufacturers but also for our customers. Interoperability and ease of integration are essential.” Additionally, the ability to access parameter data in real-time and make quick adjustments from a touchscreen facilitates system operation.
Motoman GP50: A robot designed for precision in paper handling
The Motoman GP50 robot, with a load capacity of up to 50 kg, plays an essential role in the cutting process. This six-axis robot, designed by Yaskawa, not only performs handling tasks but also ensures extreme precision in the placement of paper stacks before and after cutting. One of the standout features of the Motoman GP50 is its Servofloat function, which allows the robot to adjust its movements smoothly and precisely, simulating the dexterity of a human operator. This is crucial for handling paper, a delicate material that requires a precise touch to avoid damage during handling.
Challenges of automation in the graphic industry
Despite the obvious benefits of automation, many printing companies have been reluctant to adopt fully automated systems due to the inherent challenges of handling paper. This material, sensitive to factors such as humidity, presents additional difficulties in its processing. However, BaumannPerfecta has managed to overcome these obstacles thanks to its deep knowledge of the sector and investment in research and development. As Markus Frick states, “Automation has great potential in the graphic industry, but it also requires specific solutions due to the characteristics of paper as a natural and delicate material.”
These types of innovations not only solve efficiency problems but also allow companies in the graphic sector to adapt to the growing market demands, such as the shortage of skilled labor and the pressures to increase productivity. In this context, automation presents itself as a perfect solution, freeing employees from physically demanding tasks and allowing them to focus on higher value-added tasks.
A promising future for automation in printing
BaumannPerfecta continues to consolidate itself as a leader in process automation within the graphic industry. With solutions such as its robotic cutting system, the company demonstrates that the combination of advanced robotics, precise control, and innovative design can transform the sector, improving both efficiency and the quality of final products.
With a strong commitment to research and development and an exceptional level of vertical integration, Baumann remains a pioneer in the use of robots in the manufacture of machinery for the graphic industry. Automation not only improves competitiveness but also represents a way to face the current challenges of the sector, opening the doors to a more efficient future less dependent on manual labor.
In conclusion, baumannperfecta’s automated cutting system, with the integration of the Motoman GP50 robot and Yaskawa‘s SLIO technology, is marking a before and after in the graphic industry, offering a robust and precise solution to face the challenges of an increasingly competitive market.
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