In-line measurement technology is a key tool for quality control and process optimization in the textile industry. However, this technology presents some challenges, such as the variability of environmental conditions, the complexity of materials, and the need for high precision and reliability. To overcome these challenges, the Spanish company Sumotex has developed an innovative system that combines optical sensors, artificial intelligence and advanced algorithms.
Sumotex is a Spanish company that is dedicated to the development of innovative solutions for quality control and process optimization in the textile industry. Sumotex has created a system that combines optical sensors, artificial intelligence and advanced algorithms to measure and analyze the characteristics and properties of fabrics in real time, detect defects and anomalies, generate reports and statistics, and provide alerts and recommendations.
The Sumotex system integrates with any type of textile machine and connects with other computer systems through a web interface. The Sumotex system offers greater reliability and precision in quality control and the textile process, as well as greater versatility and flexibility to measure different types of fabrics. The Sumotex system has been successfully tested by several clients in the textile sector, both national and international. Sumotex is a company belonging to the Sumcab group, which specializes in the manufacture of cables and connectors for industrial automation.
The system Sumotex’s online measurement is based on the use of high-resolution cameras that capture images of moving tissues at a speed of up to 600 meters per minute. These images are processed by software that uses computer vision and machine learning techniques to extract relevant information about the characteristics and properties of fabrics, such as weight, thickness, density, elongation, strength, shrinkage and color. .
The software is also capable of detecting defects and anomalies in fabrics, such as holes, stains, wrinkles, loose or broken threads, and classifying them according to their type and severity. In addition, the software can generate reports and statistics on the quality and performance of fabrics, as well as alerts and recommendations to improve the production process.
The Sumotex system offers several advantages over other online measurement systems on the market. On the one hand, it is more precise and reliable, since it uses adaptive algorithms that adjust to environmental conditions and the characteristics of each fabric. On the other hand, it is more versatile and flexible, since it can measure different types of fabrics, from natural fibers to synthetics, including blends or recycled ones.
In addition, the Sumotex system is easier to install and operate, as it integrates with any type of textile machine and connects with other computer systems through a web interface. Thus, the system allows access to data and images from any device and location, facilitating the monitoring and management of quality and the textile process.
The Sumotex system has been successfully tested by several clients in the textile sector, both national and international. Among them are leading companies in the manufacture of technical fabrics, nonwovens, carpets or upholstery. These customers have been able to see the benefits of the Sumotex system in terms of cost savings, quality improvement, waste reduction and process optimization.
In short, the online measurement system developed by Sumotex is an innovative solution that offers greater reliability and precision in quality control and the textile process. Thanks to the combination of optical sensors, artificial intelligence and advanced algorithms, the system is capable of measuring and analyzing the characteristics and properties of tissues in real time, detecting defects and anomalies, generating reports and statistics, and providing alerts and recommendations. The system is also versatile, flexible and easy to use and integrate with any type of textile machine.
The online measurement system can be useful for many other sectors that require quality control and efficient processing of their products or services. Some examples are:
- The food sector, where the composition, color, flavor, texture, humidity, temperature, pH, salinity, hygiene and safety of food can be measured.
- The pharmaceutical sector, where the purity, potency, stability, dissolution, bioavailability, biocompatibility and effectiveness of medicines can be measured.
- The chemical sector, where the concentration, viscosity, density, pH, conductivity, redox potential and turbidity of chemicals can be measured.
- The environmental sector, where the quality of air, water, soil and waste can be measured, as well as the physical, chemical and biological parameters that affect the environment.
The Sumotex system is integrated with the robotic arms through a web interface that allows the data and images obtained by the optical sensors to be communicated with the software that controls the movements and actions of the robots. In this way, the Sumotex system can send instructions to the robotic arms to carry out tasks such as inspecting, cutting, sewing, embroidering, screwing or packaging the fabrics, depending on the characteristics and properties that it has previously detected. . The Sumotex system can also receive information from the robotic arms about the status and performance of processes, and generate alerts and recommendations to improve quality and productivity.
The Sumotex system is compatible with different brands and models of robotic arms, since it uses standard communication protocols and adapts to the specifications of each application .
The benefits of using robots for online measurement of Sumotex in quality processes are several, for both manufacturers and consumers , for example:
- Greater precision and reliability: Robots can measure part dimensions with a high degree of accuracy, reducing the risk of errors and defects. In addition, robots can operate continuously and consistently, without fatigue or distractions, which improves the quality of the final product.
- Greater speed and efficiency: Robots can perform online measurements in a very short time, allowing you to optimize production flow and reduce waiting times. Additionally, robots can adapt to different types and sizes of parts, increasing process flexibility and productivity.
- Lower cost and waste : Robots can save resources by avoiding the use of additional materials and tools for measurement. Additionally, robots can detect and correct anomalies on the spot, preventing waste of defective parts and work.
- Increased safety and satisfaction: Robots can perform online measurements without exposing human workers to risks or adverse conditions, improving occupational safety and health. Additionally, robots can ensure consistent and high product quality, increasing customer satisfaction and trust.
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