The KUKA KR10 R1100 is an industrial robot from the KR AGILUS series by KUKA, known for its compact design and high speed, making it ideal for handling, assembly, and precision operations in confined spaces. With the KRC5 controller, the combination becomes a powerful solution for various industrial applications, especially in sectors like electronics, automotive, and light manufacturing. In this article, we will analyze its technical features, success stories, and competitive advantages in depth.
Technical Specifications of the KUKA KR10 R1100
1.Load capacity: 10 kg
2.Maximum reach: 1100 mm
3.Repeatability: ± 0.03 mm
4.Degrees of freedom: 6 axes
5.Mounting: Can be mounted on the floor, ceiling, or wall, providing great versatility to adapt to different plant configurations.
6.Weight: Approximately 52 kg
7.Environments: Available in standard and rugged versions for extreme conditions (IP65).
8.Speed: Up to 200°/s on its main axes, allowing high-speed operations.
KRC5 Controller: Key Features
The KRC5 controller is the new generation of KUKA controllers, characterized by being more compact, powerful, and energy-efficient compared to its predecessors. Its main features include:
• Reduced size: Allows easy integration into installations with limited space.
• Connectivity: Compatible with Industry 4.0 standards, facilitating integration with real-time monitoring and data analysis systems.
• Energy efficiency: Designed for optimized energy consumption, reducing operating costs.
• User-friendly interface: Offers an intuitive interface that simplifies robot programming and control.
Advantages of the KUKA KR10 R1100 with KRC5
• Speed and Precision: Its ability to operate at high speed without compromising precision is one of its greatest strengths, enabling fast and high-quality production cycles.
• Application Versatility: Its compact design allows it to be used in multiple applications, including pick & place, assembly, quality inspection, and light welding operations.
• Easy Integration: The KRC5 facilitates the connection of the robot to existing production systems, allowing quick implementation without the need to restructure the plant.
• Space Optimization: Thanks to its compact design and the possibility of mounting in different positions, the KR10 R1100 is ideal for installations with space constraints.
• Low Maintenance: Made with high-quality materials, the robot requires less maintenance, reducing downtime.
Success Stories of the KUKA KR10 R1100
1.
Automotive: Assembly of Electronic Components
In a production plant for electronic components for automobiles in Germany, the KR10 R1100 was implemented to assemble small sensor parts. Due to its precision of ± 0.03 mm, the robot ensured precise assembly, reducing production defects by 30%. Additionally, by using the KRC5 controller, the robot was integrated with the plant’s monitoring system, allowing quick error identification and optimizing workflow.
2.
Electronics Industry: Handling Printed Circuit Boards
A company in South Korea dedicated to the manufacture of printed circuit boards adopted the KR10 R1100 for handling PCBs in their production lines. Thanks to its speed and handling capacity of up to 10 kg, the robot could perform precise and fast movements without damaging delicate electronic components, improving efficiency by 40% compared to the previous manual process.
3.
Light Manufacturing: Quality Inspection
In a plastic products manufacturing plant in Italy, the KR10 R1100 was used to inspect the quality of molded parts. Its repeatability of ± 0.03 mm allowed the detection of minute defects that went unnoticed in manual inspections, thus improving the quality standards of the final product and reducing customer returns.
Integration in Industry 4.0
The use of the KRC5 controller allows the KR10 R1100 to be an integral part of an Industry 4.0 environment. This includes real-time monitoring capabilities, predictive failure analysis, and continuous process optimization. With its advanced connectivity, companies can collect data on the robot’s performance and use artificial intelligence to optimize their operations, reducing costs and improving efficiency.
Example: Predictive Monitoring in Production
A manufacturing company in Spain implemented the KR10 R1100 with KRC5 in their small appliance production line. Using integrated sensors and IoT connectivity, they could predict potential failures in gripping tools before they occurred, reducing downtime by 25%.
The KUKA KR10 R1100 with KRC5 Controller positions itself as a robust and versatile option for various industries looking to automate processes with high precision and efficiency. Its advanced technical features, along with the ability to integrate into Industry 4.0 environments, make it an invaluable tool for companies looking to improve their productivity and production quality. From automotive to electronics and light manufacturing, the KR10 R1100 has proven to be an effective solution, offering consistent results and significant return on investment.
For companies looking for a compact, flexible, and reliable solution, the KUKA KR10 R1100 with KRC5 is an option worth considering.
KUKA KR10 R1100 with KRC5 at Eurobots
If you are looking for a reliable and high-performance industrial automation solution, the KUKA KR10 R1100 with KRC5 controller is an ideal option to improve the efficiency and precision of your processes. At UsedRobotsTrade, we have extensive experience in the sale and support of refurbished industrial robots, giving you the opportunity to integrate this cutting-edge technology at a competitive price.
Don’t miss the opportunity to take your production to the next level. Contact us today for more information about the KR10 R1100 and discover how we can help you implement customized robotic solutions for your business. Visit our website or speak with one of our experts to get started!