Logistics is undergoing an unprecedented transformation. The rise of e-commerce, the growing pressure to deliver products in ever shorter timeframes, and the need to optimize limited space have turned robotic automation into a strategic ally. Within this evolution, collaborative bin-picking—the ability of robots to recognize and extract items from disordered containers—is emerging as one of the most promising solutions to boost efficiency in warehouses and production plants.
The challenge of bin-picking While picking parts from a container may seem simple in theory, it’s a highly complex task in practice. Items are often stacked randomly, overlapping, deformable, or fragile. For human operators, repeating these actions for hours leads to fatigue, ergonomic risks, and a high chance of error. Traditional robots, on the other hand, have long struggled with limited visual perception and flexibility, making bin-picking a difficult hurdle to overcome.
Thanks to advances in 3D machine vision, AI algorithms, and collaborative robotic arms, bin-picking has become a viable reality. Robots can now identify parts in chaotic environments, adjust their paths in real time, reach into tight corners, and handle objects with greater safety.
UR8 Long: a cobot built to reach further A standout example of this evolution is the UR8 Long, the latest addition to Universal Robots’ portfolio. With a reach of 1,750 mm and a payload capacity of 8 kg, this cobot is designed to cover wide areas and adapt to logistics environments where space is at a premium. Its compact design and faster, slimmer wrist make it easier to access container corners, increasing the number of picks per cycle.
Its intuitive programming interface and manual guidance capabilities also reduce setup times, making it accessible even to companies with limited robotics experience. In recent tests, cycle times were reduced by up to 30% compared to previous cobot generations, demonstrating its impact on processes such as unloading thermoformed trays—common in the automotive industry.
Beyond the UR8 Long: bin-picking across platforms Bin-picking isn’t limited to a single model or manufacturer. Companies like ABB, with its PickMaster Twin vision system, and FANUC, with its 3D Area Sensor, have also made significant strides in this field. These technologies are being applied across industries such as metallurgy, automotive, plastics, and warehouse logistics, where handling loose parts is often a bottleneck.
The convergence of lighter, more precise hardware with advanced vision software is democratizing access to this technology, enabling both large corporations and SMEs to benefit from automation that once seemed reserved for industrial giants.
A driver of competitiveness Beyond productivity, collaborative bin-picking directly improves workplace well-being. By delegating repetitive and physically demanding tasks to cobots, operators can focus on higher-value activities, reducing the risk of injury.
In a global market where competitiveness is measured by speed, efficiency, and adaptability, bin-picking is becoming a key differentiator. Technologies like the UR8 Long and other 3D vision solutions are paving the way toward a future where logistics is faster, safer, and more collaborative.
Interested in learning more or exploring robotic solutions tailored to your needs? Don’t hesitate to contact us—we’re here to help you find the safest and most efficient path forward.