Currently, the need to satisfy the industrial sector with more flexible and effective automation solutions is constantly emerging. For a long time, different industries have evolved by incorporating different robotic alternatives in collaboration with human labor.
Industrial robots have been an important tool for the innovation and optimization of this application, as they have the ability to carry out the injection molding application efficiently. Industrial robots can handle various materials that are subjected to high temperatures which makes them malleable and lightweight.
6-axis robotic arms and slender designs are the most highly demanded in this application, they are multifunctional and flexible, making them ideal for complex molding, suitable for handling a high production volume by developing each task included in the injection molding process and thus optimizing the safety of employees. They are the most profitable type of equipment in the market and generate the lowest costs.
Generally, this process involves continuity in the molding cycle by minimizing cycle time; where the finished parts are separated and then placed on a surface. It also suppresses the mold’s rows and waste for recycling. These tasks are carried out by the robotic system with the greatest skill and accuracy, manufacturing small and delicate parts that achieve quality production and maximum performance.
A robotic system has no downtime—the same system controls and adjusts the temperature and high speed. In previous studies, it was possible to demonstrate that since the improvements of an automated system for the injection molding process have been integrated, they have generated higher growth in the production line. Robotic equipment usually works 24/7 without stopping, leading to a continuous and fast work pace; they are much more precise, reducing the amount of waste that is left over after one cycle.
Another reason for using this automated solution is that this process is developed in controlled environments where contamination by external agents, such as dust, is reduced, which otherwise would like to delays in the molding process and, as a result, poor quality in production.
Finally, robotic automation allows industrial processes to have fewer losses, fewer wastes and higher quality with a constant and superior level of production, enabling the company with available products to meet market demands.
It’s true that automation for the molding process requires a considerable initial investment, but it also offers a return on investment in less time, it offers the opportunity for greater profits and income. This innovative solution even favors product quality, production speed, and overall profit margins.
Currently, there are collaborative industrial robots that can be even lighter, more profitable, flexible and easy to reconfigure, which include new technologies that will allow you to perform tasks more autonomously and innovatively. This solution is even more affordable for small and medium-sized businesses that only work in one production line or a single product.
Artificial Intelligence integrated into technology is proving to be a great development across all industries. UsedRobotsTrade provides used industrial robots to help your business progress. Contact us to find used ABB robots online as well as KUKA and Kawasaki.