In the competitive world of baking, efficiency is key to maintaining quality and meeting demand. MALZERS Bakery, with a family tradition spanning five generations, has found an innovative solution to improve its production thanks to ADM Automation & Engineering and their Yaskawa Motoman industrial robots.
The Challenge of MALZERS Bakery
MALZERS, a family bakery located in the Ruhr region of Germany, faces the daily task of producing thousands of fresh breads, cakes, and cookies. The constant demand and the need to maintain quality have led the bakery to seek solutions that optimize its production process.
The Solution from ADM Automation & Engineering
To address these challenges, MALZERS partnered with ADM Automation & Engineering, a company specializing in industrial automation. Together, they implemented an automated production line that uses six Yaskawa Motoman industrial robots. These robots are designed to automatically load frozen dough pieces onto trays and baking sheets.
Benefits of Automation
The implementation of these robots has brought multiple benefits to MALZERS:
• Increased Productivity: Automation has allowed the bakery to increase its production without compromising quality. The robots can work continuously, eliminating the need for breaks and reducing production time.
• Reduction of Human Errors: By using robots, MALZERS has significantly reduced human errors, ensuring that each product meets the bakery’s quality standards.
• Improved Safety: The robots are designed to work in hazardous environments, reducing the risk of workplace accidents and improving safety in the plant.
• Resource Optimization: Automation has enabled MALZERS to optimize the use of its resources, reducing material waste and improving the overall efficiency of the production process.
The Role of Motoman Robots
The Yaskawa Motoman robots have been fundamental in this project. These robots are equipped with advanced vision and sensor technology that allows them to detect and precisely manipulate frozen dough pieces. Their load capacity and reach enable them to adapt to different tasks within the production line, ensuring smooth and efficient operation.
Testimony from ADM Automation & Engineering
Peter Dunschen, founder and CEO of ADM Automation & Engineering, highlighted the importance of automation in the baking industry: “Although automation has already reached the bakery industry, the use of robots is not yet standard for medium-sized companies. MALZERS is a pioneer in this field, and we are proud to have been able to contribute to their success.”
The collaboration between ADM Automation & Engineering and MALZERS Bakery is a clear example of how automation can improve efficiency and quality in the baking industry. By implementing Yaskawa Motoman industrial robots, MALZERS has been able to increase production, reduce errors, and improve safety in their plant. This project demonstrates the potential of technology to transform industrial processes and help companies remain competitive in a constantly changing market.
For more information about Motoman Yaskawa robot and how they can benefit your company, visit the UsedRobotsTrade website or contact us directly. We are here to help you achieve success in industrial automation!