The manufacturing industry has experienced a boom in automation, with solutions that improve precision, reduce costs, and increase productivity. One of the most comprehensive and effective proposals on the current market is the system composed of the Kuka KR22 robot, a Fronius TPS i320 welder, and a 2-axis positioning table. UsedRobotsTrade, as a distributor of industrial robots, offers this powerful combination, ideal for welding applications in multiple industrial sectors.
Technical Features of the Kuka KR22
The Kuka KR22 is a 6-axis industrial robot designed to handle demanding welding and handling applications. Its highlighted technical features include:
• Payload capacity: 22 kg, ideal for handling welding torches and other peripheral devices.
• Maximum reach: 2,700 mm, allowing it to access wide and complex areas without compromising precision.
• Repeatability: ±0.06 mm, ensuring high quality in processes requiring great accuracy.
• Range of motion: The six axes allow complete mobility, facilitating access to difficult positions and improving weld quality.
• Versatile mounting: It can be installed on both the floor and the ceiling, adapting to different factory layouts.
Fronius TPS i320: A High-Performance Welding Machine
The Fronius TPS i320 is an advanced welding solution based on “Intelligent Welding” technology. It offers a series of competitive advantages:
• Adjustable power: Up to 320 amps, allowing welding on thick and resistant materials.
• MIG/MAG technology: Versatile for different types of welding, ensuring high efficiency and consistent results.
• Modular system: Perfect integration with industrial robots, simplifying automation and handling of different materials such as steel, aluminum, and stainless steel.
• Active feedback: Real-time automatic adjustments to maximize weld quality.
2-Axis Table: Precision and Flexibility in Positioning
The addition of a 2-axis table provides crucial positioning support that enhances the robot’s reach and precision. This positioner allows:
• Controlled rotation and tilt: Precise adjustments to ensure parts are in the optimal position for welding.
• Higher load capacity: Up to 500 kg, supporting large structures without losing precision.
• Cycle time reduction: Minimizes manual setup time, increasing productivity.
Processes Adapted to the Kuka KR22 and Fronius Solution
1.Automotive: An automotive company used this system for welding chassis components. Thanks to the Kuka KR22 robot and the Fronius TPS i320, they achieved a 25% improvement in productivity and reduced welding errors by 18%. The use of the 2-axis table allowed access to complex areas, ensuring a uniform weld throughout the structure.
2.Agricultural Equipment Manufacturing: The agricultural industry adopted this solution for welding thick steel parts. The power of the Fronius TPS i320 was key to handling robust materials, while the 2-axis table facilitated the handling of heavy components. As a result, product quality increased, reducing rework by 30%.
3.Naval Industry: In shipbuilding, this system was used to weld stainless steel structures. The flexibility and precision of the Kuka KR22 allowed complex welds in hard-to-reach areas, achieving greater joint strength and reducing production time by 20%.
Competitive Advantages of the System
The combination of the Kuka KR22, the Fronius TPS i320 welder, and the 2-axis table offers multiple benefits:
• High precision and repeatability: The robot ensures consistent weld quality, even in complex tasks.
• Versatility: Ideal for various sectors such as automotive, metallurgy, and heavy machinery.
• Increased productivity: Automation reduces cycle times and improves process efficiency.
• Less material waste: High precision and automated control minimize errors, reducing waste and costs.
Relevant Technical Information
• KRC4 Controller: The robot is operated via the Kuka KRC4 controller, known for its ease of use and integration with advanced programming software, allowing quick and precise setup.
• Intuitive user interface: The Fronius TPS i320 welder features a touchscreen for quick adjustments, facilitating adaptation to different welding parameters.
• Offline programming: The Kuka KR22 can be programmed offline, allowing the creation and simulation of welding paths before implementation, reducing downtime.
Get Your Complete Welding System with UsedRobotsTrade
The combination of the Kuka KR22 robot, the Fronius TPS i320 welder, and a 2-axis table represents a comprehensive solution for any company looking to improve its welding process. This configuration not only offers precision and efficiency but also adaptability to different types of materials and geometries.
Interested in optimizing your production line with this powerful welding solution? Contact URT today and discover how you can take your manufacturing to the next level. Request more information and get a personalized quote for your project. Don’t miss the opportunity to integrate the best welding technology into your company! https://usedrobotstrade.com/used-welding-robots-for-sale-17