In recent years, industrial process automation has made significant strides, and welding is no exception. KUKA, a leader in robotic solutions, offers a range of gas-shielded welding robots known for their precision, efficiency, and adaptability, meeting the diverse needs of modern industry.
KUKA provides a wide selection of robots specifically designed for gas-shielded welding processes, tailored to various load and reach requirements. Among them is the KR CYBERTECH nano ARC, which specializes in gas-shielded welding and offers a payload capacity of 6 to 8 kg with reaches ranging from 1440 to 1840 mm. Its hollow wrist design ensures optimal accessibility during welding operations. The KR CYBERTECH nano, with a payload of 6 to 10 kg, features a slim central wrist that facilitates the mounting of triangulation sensors for seam tracking. The KR AGILUS is a compact and lightweight model, ideal for confined spaces and TIG welding applications, with payloads between 6 and 10 kg and reaches from 700 to 1100 mm. For heavier welding equipment or additional sensors, the KR CYBERTECH offers a payload range of 8 to 22 kg. The KR CYBERTECH ARC, with an 8 kg payload and a reach of 2100 mm, is well-suited for welding large metal components. Meanwhile, the KR IONTEC is designed for applications requiring extended reach—up to 3100 mm—and the handling of substantial loads ranging from 20 to 70 kg, making it ideal for welding large components or heavy welding setups.
Advanced software integration plays a crucial role in ensuring precise and efficient welding with KUKA robots. KUKA.ArcTech simplifies arc welding programming and operation through intuitive commands and structured menus. KUKA.ArcSense monitors real welding parameters and automatically compensates for tolerances, ensuring consistent weld quality. KUKA.ArcTech AdaptiveWelding dynamically adjusts welding parameters to component tolerances, maintaining high-quality results. Technologies like KUKA.SeamTech Finding and Tracking use laser sensors to detect and follow weld seams, adjusting the robot’s path in real time. KUKA.TouchSense compensates for variations in part shape and position by performing measurements before welding begins. KUKA.Tracc TCP automatically verifies and adjusts the tool center point (TCP) to ensure maximum precision during welding operations. Additionally, KUKA.Sim enables offline programming of welding setups, allowing for simulation and sequence planning before implementation.
KUKA robots are also designed for seamless integration with welding power sources from a wide range of manufacturers, including Binzel, ESAB, EWM, Fronius, Kemppi, Lincoln, Lorch, Megmeet, Migatronic, Miller, and SKS. This compatibility is achieved through fieldbus interfaces such as EtherCAT, ensuring efficient communication and minimizing setup times.
These gas-shielded welding robots are widely used across various industries, particularly in the automotive sector, where they are employed in the production of components like frames and battery housings for electric vehicles. Their adaptability to MIG/MAG, TIG, and plasma welding processes makes them suitable for a broad range of industrial applications.
Overall, KUKA’s range of gas-shielded welding robots represents a comprehensive and advanced solution for the automation demands of modern industry. Combining robust hardware with cutting-edge software, these robots deliver precision, efficiency, and flexibility, significantly enhancing welding processes across numerous industrial sectors.
For more information on how URT can help your company implement robotic solutions, visit URT here and discover how we can transform your manufacturing process.